How a PCB Is Made

How a PCB is made.

Every PCB you’ve ever designed, ordered, or used began as a plain sheet of copper-clad laminate. Few engineers ever get to see what happens after that. This series follows one PCB through that factory, machine by machine: what touches it, what dissolves it, what presses it at 180 °C, and how it comes out the other end tested, cut, and shrink-wrapped.

CH-01

Anatomy of a Bare PCB

What’s actually inside those layers: copper, glass weave, resin and the stack-up that holds your signals.

COMING SOON
CH-02

Copper-Clad Laminate: How FR-4 Is Born

Glass fabric, epoxy resin and copper foil become the material everything else is built on.

COMING SOON
CH-03

From Gerber to Factory: CAM & Panelization

What a CAM engineer does to your files before a single machine starts.

COMING SOON
CH-04

Printing the Invisible Circuit: Photoresist & LDI

How a laser draws your traces in light before any copper moves.

COMING SOON
CH-05

Etching

Chemistry that dissolves everything that isn’t your circuit — micrometres of copper on schedule.

COMING SOON
CH-06

Drilling: Spindles & Laser Microvias

200,000-RPM spindles and lasers that drill holes thinner than a hair.

COMING SOON
CH-07

Making Holes Conductive

The electroless copper and electroplating line that turns bare holes into vias.

COMING SOON
CH-08

Multilayer Lamination

Prepreg, the hot press, and layer registration — one board that can’t come apart.

COMING SOON
CH-09

Solder Mask: Why Boards Are Green

The armor coat, how it’s applied, and what happens when you order purple.

COMING SOON
CH-10

Surface Finishes: HASL vs ENIG vs OSP

What protects your pads, and which finish your assembly process wants.

COMING SOON
CH-11

Silkscreen & Legend Printing

Reference designators, logos, and how they end up crisp (or smudged).

COMING SOON
CH-12

Testing & Shipping

Flying probe, AOI, V-scoring, routing and the box that lands on your bench.

COMING SOON

Want your blog to explain your process this well? That’s literally our job.

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